Custom Rigid Boxes

What Are Rigid Boxes and How Are They Made?

Rigid boxes, also called setup boxes, made from textured board gives high end appeal utilizing premium printing & branding options. They do not fold flat like a regular carton. Their walls are sturdy, so the box remains the same whether it is on the shelf or in the hands of the consumer.

These boxes are either handmade or helped by machines. Each box is fully customized & shaped around the product inside. That is why they suit items that need care and style.

What Can You Customize on a Rigid Box?

Options	What you can choose
Board	Lighter or heavier greyboard based on product weight
Wrap paper	Soft touch, Litho prints, linen, textured, metallic
Printing	Full color CMYK & Pantone color matching
Branding	Logo, artwork, foil stamping, embossing and much more
Design	Any size and style made around your product

What Are the Different Types of Rigid Boxes?

The correct style will depend on how you wish the package to open and appear. Here are some of the most common styles.

Tray and Sleeve Boxes: This box has an inner tray which slides out from the outer cover. It functions similar to a matchbox. Ribbon pull or thumb cut can be added to ease the opening process. This type is ideal for perfumes, media kits, gifts, and electronics.

Telescope Box Style: This box features a lid which pulls directly off from the bottom of the box. Its top lid covers the entire box or just a portion of it. It fits snugly and looks neat. Phones, watches, chocolates, and corporate kits are popular choices.

Hinged Lid Box: The lid is attached to the base with a hinge made of fabric or paper. It opens up like a book and is never lost. Ideal for jewelry, keepsakes, gourmet foods and beauty kits.

Magnetic Closure Boxes: Hidden magnets hold the lid shut with a soft click. This feature keeps the contents secure and works well in our Custom Luxury Rigid Boxes for gift packaging.

Cylindrical Boxes: The round shape boxes stand out on a shelf because there are no corners. They are durable and capable of carrying heavy loads. Mostly used for candles, skincare products, perfumes & apparel accessories & many more round products.

How Do Rigid Boxes Compare with Other Box Types?

Feature	Rigid Boxes	Folding Cartons	Corrugated Boxes
Strength	Hard, Robust, Thick	Lightweight	Strong and layered
Appearance	Premium appeal	Highly functional	Practical
Best uses	Gifts, luxury and tech	Retail Packaging	Shipping boxes
Recycling	Biodegradable	100% recyclable	Eco-friendly

What Materials Are Used for Rigid Boxes?

Greyboard forms the core of the box. It gives the walls their strength. The outer wrap then decides how the box looks and feels.

• Art paper. Prints with sharp colors and fine detail which give bold artwork.

• Kraft paper. It has a natural appearance that suits eco minded brands.

• Textured paper. Hard cardstock to add a rich feel that works well with embossed logos.

• Soft Touch or Metallic Sheets. These add a smooth shiny surface that looks appealing in photos and in hand.

Rigid boxes with inserts help products not to move in the package. EVA foam, molded pulp, cardboard partitions, satin or velvet linings may be ideal for branding and extra protection. Each one adds to the experience of opening the box.

How Do You Determine the Right Board Thickness?

The first thing to consider is the weight of your product. A lightweight product, such as a ring, requires a slender and sleek design. Heavy products, including electronics and big apparel, require a thicker board. Thicker boards provide a more sturdy feel in hands. Your packaging specialists will recommend thickness depending on the size and weight.

What Printing Options Are Available for Luxury Rigid Boxes?

Printed rigid boxes use several printing methods. Pick a printing method first, then add the color and branding options that suit your artwork.

• Digital printing

• Offset printing

• Screen printing

• Flexographic printing

• UV printing

• Letterpress printing

Color and branding options include:

• CMYK full-color printing

• Pantone spot-color matching

• Custom logo printing

• Full-surface artwork printing

Offset suits large runs with exact colors. Digital suits smaller batches and quick design changes. CMYK reproduces full color artwork & Pantone matching keeps your brand color the same on every order.

However, Custom rigid boxes with logo are a simple way to make your name visible on the shelf and in unboxing videos.

What Finishes Can Make Your Rigid Gift Boxes More Luxurious? 

Finishes are where a plain box becomes luxury rigid box packaging. Pick a few that suit your brand: 

• Hot foil stamping: The use of metallic foil on a logo or design will make the product reflective and appealing.

• Embossing/Debossing: Raised or depressed design adds aesthetic value.

• Spot UV Coating: This will create glossy spots against a matte background.

• Soft Touch Lamination: It will give your product a nice texture to touch.

• Matte/Gloss/Aqueous Coatings: These coatings will give protection and overall finish.

What Custom Features Can You Add to Premium Rigid Boxes?

These robust boxes can include extra features that improve how the box works and feels.

• Window Cutouts: It will allow potential customers to see the contents inside the box without having to open it.

• Magnetic Closures: Hidden magnets keep the lid closed with a satisfying click.

• Custom inserts: Hold each item in place and protect it from movement.

• Ribbon handles: Make the box easy to carry and add a gift ready look.

Looking for a more sturdy option for high end products? Consider our Rigid Boxes with Lids to enhance your product protection.

Are Rigid Boxes Recyclable & Sustainable?

They can be. Many rigid boxes use FSC certified paper, recycled content or soy-based inks. Their strength also makes them easy to reuse for storage, so the box stays in the customer’s home long after the product is gone. Replacing plastic packaging with recyclable rigid options is another good step.