Custom Rigid Boxes with Inserts

What Are Custom Rigid Boxes With Inserts?

The Custom Rigid Boxes with Inserts are structural packaging boxes fabricated from thick greyboards, which have customized trays. The reason why rigid boxes are superior compared to regular folding cartons is that the folding cartons may break when they are stressed. On the contrary, the structural strength of rigid boxes does not change during shipment and display in stores. Custom rigid boxes with inserts have shock-resistance foam or paperboard inserts to hold products in fixed visual positions. This makes the custom rigid box with insert ideal for product safety because there can be no any movement in such boxes. Individual measurements based on your product shapes will be used to create each custom rigid box. Different materials will be selected for the inserts depending on the weight and fragile glass elements of your products.

Why Choose Our Custom Rigid Boxes with Inserts?

The rigid packaging we create offers the best in protective structures and enhanced display on shelves. The interiors are structured such that your goods are kept firmly in their positions to ensure no movement during transit. Our production line uses thick rigid boards along with cushioning inside the boxes for protection of sensitive products such as fragile glasses and electronics. Our multi-compartment designs will arrange complex product combinations in a neat display for your consumers. Printing of custom graphics on the outside as well as the inside lid area allows your product enough room to market itself in retail sectors.

• Ensure Your Products Are Well-Held In Place: We use custom-fit cavity designs to hold your individual products firmly in place within the package, preventing any movements.
• Provide an Enhanced Product Presentation: We will organize multiple-piece product combinations in a clean display layout to enhance your unboxing experience.
• Protect Valuable & Fragile Items: We provide thick rigid exterior walls and thick cushion interiors to protect glass bottles and fragile products from drop damage.
• Package Different Products in One Box: We create multi-cavity trays to enable your products of different SKUs and accessories to be packaged in one box.
• Increase Your Brand Exposure Area: We will print your branding graphics on both exterior faces and the inner face of the lid to ensure increased exposure area in retail displays.
• Design Your Inner Package Around Your Product: We will take measurements of your product to design the cavity layout around your product.

What Customization Options Do They Offer?

They offer complete customization options in terms of structure and creativity over each physical element of the custom boxes. These boxes are manufactured with precise measurements of length and depth. Cavities for the inserts are created through custom foam density, fabric liner based on the contour of the product. The printing process includes full color CMYK printing followed by Pantone spot colors to represent your brand. 

Custom Box Size: Boxes can be produced in customized sizes of length, width, and height instead of limiting ourselves to standard sizes only.

Custom Inserts: Shape, size, position, and orientation of cavities and compartments can be made in accordance with the goods that need to be packaged.

Customized Printing: Four-color process full color CMYK offset printing is done along with accurate Pantone color matching on both outside and inside wrap papers.

Finishes

Surface finishes are added in order to preserve the prints and make unique tactile feelings, which include:

• Metallic foil stamping in gold, silver, or custom metallic colors
• Raised embossing/debossing for branding structures
• Spot UV coating in order to make gloss on matte areas
• Matte laminating & gloss laminating
• Soft touch lamination

Custom Closures

We have mentioned various opening structures that have been specifically created to fulfill special needs of product presentation:

• Hidden magnetic closures embedded within interior boards
• Traditional friction lift-off closures for standard presentation needs
• Two-piece structures optimized for extra sidewall strength
•  Extending book-style closures suitable for corporate gift boxes

Materials for Inserts and Their Selection

The choice of proper material for the inserts inside the box is of great importance since it provides both product protection and proper presentation. The in-house processing includes the following materials: high-density EVA foam, PE foam, folded paperboard and molded pulp. When it comes to premium luxury products, the core of the custom foam may be lined with velvet or flocking to reduce the risk of scratching the product. For multi-part retail sets, multi-compartment trays are manufactured in order to arrange both main product and accessories inside the box separately.

Custom Foam Inserts

Dense high density EVA foam and lightweight PE foams are fabricated to manufacture protective trays for delicate products. Engineers cut accurate cavities inside the foam block according to the shape of the product. Custom rigid boxes along with foam inserts are made to dissipate huge impacts during transportation. Every rigid box with foam insert holds heavy glass containers or delicate products safely without allowing any movement.

Paperboard & Cardboard Inserts

Paperboard and corrugated cardboard are folded into clear channels and divided with segments. These lightweight materials partition multiple product lines in a manner that the overall package remains light weight and meets the eco-friendly criteria.

Molded Pulp Inserts

These contoured molded pulp trays are manufactured with the use of recycled paper fibers. These dense fibrous trays have natural shock resistance capabilities and fit accurately inside the rigid boxes.

Fabric & Velvet Inserts

Foam or paperboard cores are covered with flocking or velvet fabrics through die cutting. This results in a soft lining, which will prevent surface scratching of delicate metals or jewelry.

Multi-Compartment Inserts

Multilevel segmented trays are made for organizing collections having multiple product shapes in retail stores. These structures segregate primary products from secondary accessories in one single tray.

What Materials Do We Use for Our Rigid Boxes?

The longevity of the structural performance of these custom rigid boxes and the finishing quality of these boxes is reliant on using high-quality core materials as well as outer covers. The rigid core is made from paperboard and greyboard that has a thickness between 1.5 mm and 3.0 mm, which makes it very durable. These exterior covers are combined with inner liners that will hide the seams of the structural board and the magnetic closures inside the box.

• Rigid Paperboard: Greyboard material that comes in thick boards with gauges of 1.5 mm to 3.0 mm are used to create significant strength and resist crushing due to heavy stacking.
• Kraft Wraps: Unbleached Kraft paper wraps that have natural texture are used by companies who want to give their products a textured look, providing reliable tear resistance along all the edges of the box.
• Specialty Wrapping Papers: Various coated art papers, along with embossed textured papers and soft fabrics, that can help in sharp printing and special finishes are available.
• Protective Insert Material: EVA foam blocks and recycled paperboard sheets are provided, as well as molded pulp cores designed to absorb the weight of the products.

What Types of Rigid Boxes Are Available in Terms of Production?

The manufacturing company specializes in various rigid boxes for application in diverse retail settings and for logistics. The kinds of rigid boxes include standard two-piece rigid boxes which consist of lids and bases that offer strong side wall strength. There are also custom collapsible rigid boxes which are designed in such a way that they can be collapsed into flat boxes thereby saving on shipping and warehousing costs. There are also rigid boxes featuring magnetic closures whereby hidden neodymium magnets are used to hold the box using a snap lock.

• Custom Two-Piece Rigid Boxes: The production process for classical rigid boxes consisting of lids and bases with heavy duty grey board frames is illustrated. Custom Two-Piece Rigid Boxes are produced by the company in order to produce rugged stacks that can carry luxury retail products and footwear.
• Custom Collapsible Rigid Boxes: Design of collapsible rigid structures using scored corners in diagonal corners is described. Getting Custom Collapsible Rigid Boxes ensures reduced shipping and flat storage costs.
• Magnetic Closure Rigid Boxes: In the current design, the use of neodymium magnets fitted inside the front panel walls is used to make a sturdy self-locking closure that snaps.
• Shoulder & Neck Rigid Boxes: The use of an elongated neck frame is employed to create a clear visual separation of the top lid from the bottom base.

What Makes Our Custom Rigid Boxes Special?

We have our own manufacturing plant in order to deliver to commercial buyers premium construction quality and reliability of the manufacturing process. We develop custom dielines and CAD insert proofs corresponding to the shape of the physical product, instead of using general stock molds. The plant manufactures the cut of raw greyboards and custom foam inserts in one plant in order to guarantee the high level of quality. The plant produces physical pre-production samples that will allow you to check product fit and box closure before beginning mass production. We provide uniform box size and wrapping of edges with affordable wholesale price.

• Product-Specific Box and Insert Design: Exact dimensions of physical products are used for the development of bespoke dielines and insert cavities instead of generic stock molds.
• Material and Insert Choices: Various materials such as EVA foam, paperboard, molded pulp, and velvet linings are produced in one plant to allow various combinations of materials.
• Printing and Finishing: The plant uses high-resolution offset printing machines as well as foil stamping and spot UV machines in order to achieve premium color printing.
• Prototypes and Samples: We manufacture prototypes to check the compatibility and structure of the physical product before the commencement of mass production.
• Consistency in Volume Manufacturing: The automatic equipment used to cut and wrap the boards maintains consistency in terms of dimensions and wrapping tolerances in bulk shipments.
• Competitive Wholesale Prices: Our manufacturing process allows us to bypass all intermediaries hence lowering the cost per unit in packaging orders.
• Quality Control: The quality control department checks the flatness of the boards, tightness of the wrapping seams, and magnet orientation in each manufactured batch.
• Production and Shipping Timeframe: Through efficient scheduling in the manufacturing process. We ensure that our customized rigid packaging is completed in the standard period of 8 to 12 days.

How We Produce Your Customized Rigid Boxes with Inserts

Our design process is such that we have made sure to ensure convenience for commercial clients throughout their order process. You start the entire process by providing us with the artwork for your product dimensions and quantities straight to our sales and engineering department. Our team will analyze your needs and recommend the perfect rigid box for your inserts. Having provided you with personalized dielines that you approve of. We will manufacture your order without the help of any third party in our automatic manufacturing facility. The quality control department will check your rigid boxes during manufacturing.

Purchase Wholesale Custom Rigid Boxes with Inserts

We offer our custom rigid boxes wholesale solutions for commercial brands which have national packaging and distribution. Our production plant offers batch quantities for mass production while adhering to the exact structural specifications for all packages produced. We manufacture repeated packaging requests through storing your custom dieline tooling in-house for rapid reorder process. Our custom rigid packaging solution will fit perfectly as we can maintain a standardized box structure but offer unique inserts for each SKU. 

Contact Us for Bespoke Rigid Boxes and Inserts

With our team of packaging experts, we will help you come up with robust custom rigid boxes that suit your items well. In case you require custom foam inserts or custom surfaces for your packaging, our packaging experts will be there for you from the manufacturing process. Get in touch with us right away to give us your product dimensions and get a wholesale quote on your custom packaging. Our packaging is in complete collaboration with your brand to ensure that you get a fully protected and unforgettable unboxing experience.

Need to come up with a packaging solution for your product? Send us your product dimensions and quantity.