Custom Poly Bubble Mailers

What Are Custom Poly Bubble Mailers?

Poly Bubble mailers are flexible envelopes containing an outer layer of polyethylene and an inner lining of bubble wrap. The outer skin resists water and tears, the bubbles give things a cushion against drops or impacts. Unlike rigid boxes, these mailers mold to the contents so there is less wasted space and associated dimensional weight fees. You can add your logo, artwork, or promotional message over the pink, white, or kraft surface, turning each shipment into a branded experience.

Key Features

Superior Protection

A springy barrier, the integrated bubble lining, absorbs shocks. Poly outer walls protect from punctures, moisture, and tampering, and enable roll orientation while tumbling. They guard electronics, cosmetics, jewelry and small gifts together.

Lightweight & Cost-Effective

Because bubble mailers are lighter than corrugated boxes, shipping costs drop—often by 20–30%. Their slim profile uses less material and takes up minimal storage space before packing.

Quick Seal & Easy Packing

The flap locks quickly with peel-and-seal strips. Not tapeed or heat sealed. Flat folding and then opening into a pocket for easy insertion. Handling and transit do not open the secure adhesive closure.

Vibrant Custom Printing

Full-bleed digital printing covers every inch of the envelope. Choose matte, gloss, or soft-touch finishes to match your brand’s style. High-resolution inks resist scuffing and keep colors bright, even after rough handling.

Eco-Friendly Options

Choose mailers using recycled polyethylene or compostable films. If recycling facilities are present, the bubble lining and outer film can be recycled, as is your packaging.

Sizes & Styles

Custom poly bubble mailers come in a broad range of sizes, such as:

• Small (4×8″) for jewelry or small electronics
   
• Medium (6×9″, 7.5×10.5″) for cosmetics, phone accessories
   
• Large (10×13″, 14.5×19″) for bulkier items and multi-piece kits
   

Gusseted options expand to fit thicker products. You can also choose colored or metallic films for extra impact.

Use Cases

E-Commerce Shipping

Online retailers rely on bubble mailers to send delicate goods without box weight. The custom print elevates unboxing and reinforces brand identity, driving repeat sales.

Subscription Boxes

Monthly subscription services use poly bubble mailers to protect and surprise subscribers. The flexible envelope adapts to various item shapes, reducing the need for multiple packaging types.

Promotional Mailings

Send samples, promotional trinkets, or event giveaways in branded bubble mailers. Their bright exterior grabs attention in a pile of plain envelopes.

Personal Gifts

Individuals gifting small items appreciate the blend of protection and presentation. A customized mailer adds a thoughtful touch to jewelry, keepsakes, or tech accessories.

Benefits for Your Business

Reduced Shipping Costs

Lightweight, right-sized mailer boxes lower postage fees. Eliminating excess void fill cuts material expenses and shrink-wrap needs.

Streamlined Operations

Packing is fast with flat storage, peel-and-seal closures. Box assembly and seam taping take less time from the staff, leading to higher throughput on busy days.

Enhanced Brand Image

Every mailer is a mini billboard. Custom graphics and colors foster brand recognition and make your shipments memorable.

Sustainability Credentials

Recyclable designs and eco-friendly film options help the corporation show that they are responsible. Appeals to green-minded consumers are likely to increase loyalty and positive perception.

Why Choose Flick Pack?

With custom packaging and personalized service, Flick Pack delivers custom poly bubble mailers for packaged products that are protected, promoted, efficient and cost-effective. We have low minimums, fast turnaround and great pricing. From design to material selection, structural engineering, and everything in between, our team walks you through it all to guarantee your mailers function perfectly. The result is guaranteed adhesion strength, bubble integrity and print accuracy. Order with Flick Pack to delight customers, reduce cost and elevate your brand with each secure, stylish shipment.